Autoquip Q-LIFT Manuel d'utilisateur

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INSTALLATION, OPERATION
AND SERVICE MANUAL
Q- LIFT
P.O. Box 1058 1058 West Industrial Avenue Guthrie, OK 73044-1058 888-811-9876
405-282-5200 FAX: 405-282-3302 www.autoquip.com
Item #830QL Version 2.0
1
10/2011
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Résumé du contenu

Page 1

INSTALLATION, OPERATION AND SERVICE MANUAL Q- LIFT P.O. Box 1058 • 1058 West Industrial Avenue • Guthrie, OK 73044-1058 • 888-811-9876 405

Page 2 -

10 Prevent serious injury or death. Do not attempt to remove Hydraulic Velocity Fuse (HVF) until maintenance device securely supports lift and all

Page 3 - 1.1 Introduction

11 3.6 Modifications Prevent serious injury or death. Do not modify lift. Autoquip cannot foresee and is not responsible for injury or damage whi

Page 4

12 3 – 36401511 4 – 36401586 N/S – 36403715 If Equipped With Handrails N/S – 36403343

Page 5 - 1.3 Warranty

13 To protect against death or serious injury, all labels must be on lift and must be legible. If any of these labels are missing or cannot be r

Page 6 - 2. SPECIFICATIONS

14 4. INSTALLATION 4.1 Pit Installation Do not install lift in a pit unless pit has a bevel toe guard or other approved toe protection. A shear p

Page 7 - 2.6 Lift Duty

15 3. Verify installation area is clean before starting. Check mounting surface of pit floor with a level or straight edge. If floor is not level, ad

Page 8 - 3. SAFETY

16 5. Temporarily connect electrical service and hydraulic hoses. 6. Fill hydraulic reservoir with proper type and volume of fluid. 7. Press “U

Page 9 - 3.4 Hydraulics

17 4.2 Shimming And Anchoring Lift To Concrete Recommended concrete anchor bolts are: HILTI “Kwik-Bolt”, Molly Parabolt or similar. 1. Verify lif

Page 10 - 3.5 Maintenance

18 superior running characteristics, circuit components do not have to be as large as for standard motors of equal delivered horsepower. 4.4.2 Heavy

Page 11 - 3.7 Labels

19 Mounting Accordion Skirt On Bevel Toe Guard Raise one side of skirt along with a skirt-mounting bar (1/8” x 1”) to side of bevel toe guard. When

Page 12

2 1. Introduction And Warranty ...

Page 13 - ^ WARNING

20 5. OPERATION 5.1 Raise And Lower Lift Prevent serious injury or death. Before operating lift, all personnel interacting with lift must read,

Page 14 - 4. INSTALLATION

21 6. MAINTENANCE 6.1 Maintenance Devices NEVER go under a raised lift platform until load is removed and lift is securely blocked in raise

Page 15

22 FLIP-OVER MAINTENANCE LOCKS SHOWN IN PLACE ON BOTH SIDES OF BASE FRAME Figure 6.1 If for any reason you are unable to lower the lift completely

Page 16

23 6.2 Routine Maintenance Prevent serious injury or death. Lock-out/tag-out power source prior to any maintenance being performed. Prevent

Page 17 - 4.4 Power Unit Wiring

24 6.2.2 Every Month Or 100 Hours Of Operation • Check quality of oil. Replace if discolored (oxidized), cloudy, or otherwise contaminated. Do not

Page 18

25 6.2.5 Oil Capacity Oil capacity varies between models. Capacity is between 2 quarts & 10 gallons. Use approved fluids only. Use of unauthor

Page 19

26 6.3.1.2. Replace Cylinder Seals 1. Remove sealing ring (C) and backup ring (D). 2. Use a bright light to inspect inner walls of barrel. Use a

Page 20 - 5. OPERATION

27 6.3.2 Bleeding Air From System 1. Bleed air from system by raising lift to 50% of full travel, then lower completely. 2. Hold “DOWN” button f

Page 21 - 6. MAINTENANCE

28 3. Fill reservoir to full mark if necessary with proper oil. 4. Check all fitting connections for hydraulic leaks and tighten as necessary. 5. B

Page 23 - 6.2 Routine Maintenance

3 1. INTRODUCTION AND WARRANTY 1.1 IntroductionPlease read and understand this manual prior to installation or operation of this lift. Failure to d

Page 24 - 6.2.4 Oil Requirements

30 Hydraulic Schematic; Intermittent Duty Power Unit

Page 25 - 6.3 General Maintenance

31 Hydraulic Schematic; Heavy Duty Power Unit

Page 26

32 FUSED DISCONNECT(BY OTHERS)(GRN.)O.L. RELAYCONTACTMOTOR STARTERPUSH BUTTONSEE NOTE #31 AMP FUSETYPICAL PILOT CONTROLS ONLYCOIL(WHITE)(BLACK)(BLUE)

Page 27

33 FUSED DISCONNECT(BY OTHERS)(GRN.)TRANSFORMERO.L. RELAYCONTACTMOTOR STARTERPUSH BUTTONSEE NOTE #32.5 AMP FUSETYPICAL PILOT CONTROLS ONLYCOIL(WHITE)

Page 28 - 6.3.4 Hose Orientation

34 Electric Schematic; ¾ HP / 230V / 1Ph / 24V Control

Page 29

35 Electric Schematic; 1½ HP / 208-230-460V / 3Ph

Page 30

36 Electric Schematic; 5 HP / 208-230-460V / 3Ph 386993

Page 31

37 Guarded Footswitch Assembly

Page 32 - ELECTRICAL SCHEMATIC

38 Pushbutton Assembly

Page 33

39 Limit Switch Wiring Diagram

Page 34

4 1.2.2 Inspection & Maintenance Lift must be inspected and maintained in accordance with Autoquip’s operating/maintenance (O&M) manual and

Page 35

40 7. TROUBLESHOOTING Prevent serious injury or death. Disconnect and/or lock out electrical supply to power unit prior to any maintenance being

Page 36

41 PROBLEM POSSIBLE CAUSE AND SOLUTION Lift Raises, Then Lowers Slowly. Down solenoid may not be seating. Remove solenoid coil and

Page 37

42 PROBLEM POSSIBLE CAUSE AND SOLUTION Lift Does Not Raise, Continued. Breather holes in reservoir fill plug may be clogged. Remove and clean. Vo

Page 38

43 PROBLEM POSSIBLE CAUSE AND SOLUTION Lift Seems Bouncy During Operation. Lower lift to collapsed position and continue to hold “DOWN” button

Page 39

44 8. PARTS LISTS 5HP Intermittent Duty Power Unit

Page 40 - 7. TROUBLESHOOTING

45 1.5HP Intermittent Duty Power Unit

Page 41

46 Q-Lift Parts Diagram

Page 42

47 Part # Description 20022158 14DU12 Bushing (Ram) 20022851 18DU12 Bushing (Legs at Platform/Base Clevis) 20022877 18DU16 Bushing (Legs at Plat

Page 43

48 Part # Remote 5hp Intermittent Duty Power Unit 30600613 Motor, 5 HP, 208-460V, 60Hz, 3 PH, 3600 RPM, Tang Shaft 40200655 Pump, 1.4 GPM@1800 RPM

Page 44 - 8. PARTS LISTS

Part # Universal Power Unit Components 49 46000410 1/4" ID x 1/2" OD Push-On Hose (Specify Length) 46200267 1/2" ID x 3/4"

Page 45

5 1.3 Warranty The user is solely responsible for using this equipment in a safe manner and observing all of the safety guidelines provided in the O

Page 46

6 2. SPECIFICATIONS 2.1 Q-Lift Models 2.2 Lift Specifications Only standard models are shown in the specification table, there are many custom de

Page 47

7 2.5 Pump Pressure This lift incorporates a unique, positive displacement pump. Therefore, standard factory models of same manufacture cannot repl

Page 48

8 3. SAFETY 3.1 Safety Signal Words This Owner’s Manual covers Q-Lift models produced by Autoquip. Before installing, operating or servicing lift,

Page 49

9 Prevent serious injury or death. Depending on model, weight of lift ranges from 1500 – 4450 lbs. Use a properly rated lifting device to move an

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