Autoquip COIL TRANSFER CARS Manuel d'utilisateur

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TROJAN COIL CAR
P.O. Box 1058 • 1058 West Industrial Avenue • Guthrie, OK 73044-1058 405-282-5200
FAX: 405-282-8105 www.autoquip.com
Item # 830CC Version 1.0
09/2001
INSTALLATION, OPERATION,
AND SERVICE MANUAL
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Résumé du contenu

Page 1 - TROJAN COIL CAR

TROJAN COIL CARP.O. Box 1058 • 1058 West Industrial Avenue • Guthrie, OK 73044-1058 • 405-282-5200 •FAX: 405-282-8105 • www.autoquip.comItem

Page 2 - TABLE OF CONTENTS

10Figure 5 Label 36400661Figure 6 Label 36401610Figure 7 Label 36401586LABEL IDENTIFICATION

Page 3 - INSPECTION

11LOAD CAPACITYThe load capacity rating is stamped on a metal plate attached to one side of the lift.This figure is a net capacity rating for a lift f

Page 4 - CAUTION!

121. Remove all load from the platform. Never block the lift when loaded.2. Raise the platform sufficiently for the base rollers to rollba

Page 5

13FLIP-OVER MAINTENANCELOCKS, ON BOTH SIDES OFTHE BASE FRAME.Figure 8 Maintenance LocksLIFT BLOCKING INSTRUCTIONS

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14INSTALLATION1. Make sure installation area is clean before starting.2. If the permanent electrical work is not complete, some means of temporary lin

Page 7

15PROCEDURE FOR A LIFT ORDERED WITH AN ACCORDION SKIRT1. Position the platform in the raised position. Install the maintenance locks (see “LiftBlocki

Page 8

16Figure 9 Skirt InstallationINSTALLATION INSTRUCTIONS

Page 9

17Familiarize yourself with this operator’s manual before operating this equipment.CAUTION!Do not continue to depress the “UP” button on the controlle

Page 10 - LABEL IDENTIFICATION

18To traverse the lift the operator simply depresses either the “FORWARD” or“REVERSE” button on the pushbutton control energizing the rever

Page 11 - SPECIFICATIONS

19Normally coil cars will require very little maintenance. However, a routine maintenanceprogram could prevent costly replacement of parts and/or dow

Page 12 - LIFT BLOCKING INSTRUCTIONS

2Identification and Inspection 3Dangers, Warnings, and Cautions 4Label Identification 8Specifications 11Lift Blocking Instructions 12Installat

Page 13

20Oil Viscosity RecommendationsEnvironment(Ambient Temperatures)Recommended OilIndoor location, variabletemperatures (30 - 100° F)10W30 or 10W40Multiv

Page 14 - INSTALLATION INSTRUCTIONS

21Oil GradesFor ambient temperatures of approximately -10ºC to +50ºC (14º to 122ºF) a gear oilof ISO 220 at 40ºC with mild high-pressure additives sho

Page 15

22HYDRAULIC CYLINDER REPACKING1. Raise the lift to its full height and block securely. See “Lift Blocking Instructions”.2. Hold the “DOWN” control fo

Page 16

2315. Restore the oil level.16. Loosen the bleeder plug at the top end of the ram casing and operate the pump toremove trapped air from the ram. When

Page 17 - OPERATING INSTRUCTIONS

24CYLINDER VELOCITY FUSE REPLACEMENTDANGER!Do not attempt to remove the velocity fuse until the lift is securelysupported with the mainten

Page 18

25PRESSURE LINEMP.F.LINE FILTERRETURNDELTATROL VALVE PROVIDES COMPLETE,THE FUNCTION OF CHECK, RELIEF, PRESSURECOMPENSATED FLOW CONTROL, SOLENOIDLOWERI

Page 19 - ROUTINE MAINTENANCE

26Figure 11 Hydraulic Schematic – Super Torque MotorGENERAL MAINTENANCE

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27WIRING AUTOQUIP "SUPER TORQUE' MOTORSBecause Autoquip "Super-Torque" motors actually deliver substantially morehorsepower

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28LIFT UP-STOP VALVE (when used)The up-stop valve is bolted to a mounting plate that is permanently welded near the endof the scissors leg on the clev

Page 22 - GENERAL MAINTENANCE

29LEGUP-STOP VALVEMOUNTING PLATEOUTPUT PRESSUREHOSE (TO CYLINDERS)UP-STOP VALVEPLUNGERADJUSTABLE STRIKERBOLT / BARBASE CLEVISUP-STOP VALVEBLOCKUP-STOP

Page 23

3IDENTIFICATIONWhen ordering parts or requesting information or service on this unit, PLEASE REFERTO THE MODEL AND SERIAL NUMBER. This information is

Page 24

30Figure 13 Electro-Hydraulic Schematic; Lift & Traverse CombinationGENERAL MAINTENANCE

Page 25

31Specific part numbers vary from job to job, depending on the model and options chosenfor the application. Call the Autoquip Service Department with

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32DANGER!To avoid personal injury, NEVER go under the lift platform until the load isremoved and the scissors mechanism is securely block

Page 27

33PROBLEM POSSIBLE CAUSE AND SOLUTIONLift does not raise. • The motor rotation for a 3-phase motor may bereversed. Reverse only two motor e

Page 28

34PROBLEM POSSIBLE CAUSE AND SOLUTIONLift won’t lower. • The solenoid coil may be incorrectly wired,burned out, not rated for the voltage, or

Page 29

35PROBLEM POSSIBLE CAUSE AND SOLUTIONLift seems bouncy duringoperation.• Lower the lift to collapsed position and continue to hold“DOWN” button an ad

Page 30

36PROBLEM POSSIBLE CAUSE AND SOLUTIONLift won’t go forward orreverse• The traverse path may be blocked with debris orother obstacle. Look under

Page 31

4SAFETY ALERTS (Required Reading!)The following SAFETY ALERTS are intended to create awareness of owners,operators, and maintenance personne

Page 32 - TROUBLESHOOTING ANALYSIS

5Read and understand this manual and all labels prior to operating orservicing the scissors lift. All labels are provided in accordance withANSI Z535

Page 33

6DANGER!Scissors lifts are designed individually for a specific load and application.To avoid personal injury, do not change the load or application f

Page 34

7CAUTION!Never run the pump for more than a couple of seconds without pumping oil.This applies to low oil conditions, improper motor rotation,

Page 35

86Figure 1 Label PlacementCoil CarItem No. Qty Description Part No.1 2 Caution! Familiarize Yourself With Operators Manual 364014872 4 Danger – Do N

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9Note: Labels shown here are not actual size.Figure 2 Label 36401487Figure 3 Label 36430050Figure 4 Label 36401511LABEL IDENTIFICATION

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