Autoquip SERIES 35 MANUAL TURNTABLE Manuel d'utilisateur

SERIES 35 SCISSORS LIFT P.O. Box 1058  1058 West Industrial Avenue  Guthrie, OK 73044-1058  888-811-9876  405-282-5200  FAX:

10 Figure 1 Label Placement - Oversized Platform Series 35 Item No. Qty Description Part No. 1 2 Caution – Familiarize Yourself Wi

11 Figure 2 Label Placement - Standard Platform Series 35 Item No. Qty Description Part No. 1 2 Caution – Familiarize Yourself With

12 Note: Labels shown here are not actual size. Figure 3 Label 36401487 Figure 4 Label 36430050 Figure 5 Label 36401511 LABEL IDENTIFI

13 Figure 6 Label 36400661 Figure 7 Label 36402980 Figure 8 Label 36401586 LABEL IDENTIFICATION

14 LOAD CAPACITY The load capacity rating is stamped on a metal plate attached to one side of the lift. This figure is a net capacity rating f

15 DANGER! Do not make modifications to the lift without authorization from the manufacturer. Autoquip cannot foresee and is not re

16 WARNING ! Only authorized personnel should perform inspection or maintenance and service procedures. Unauthorized personnel attempting these

17 Figure 9: Maintenance Locks LIFT BLOCKING INSTRUCTIONS

18 DANGER ! If for any reason you are unable to lower the lift completely onto the maintenance device(s), stop immediately and consult the facto

19 WARNING! Before installing the lift, read & follow the recommended safety practices in the Safety Practices section. Failure to follow t

2 Identification and Inspection 3 Responsibility of Owners / Users 4 Safety Signal Words 5 Safety Practices

20 DANGER! Do not work under the lift without Maintenance Device! To avoid personal injury, NEVER go under the lift platform until the load is r

21 NOTICE ! When moving the lift, do not attempt to pick it up by the platform; it is hinged and could be damaged. Pick up the lift from under

22 ANGLES:+/- 1/32.X +/- .1.XX +/- .03.XXX +/- .010+/- 1/2~BREAK ALL SHARP EDGES:TOLE RANCES UNLESSOTHERWISE SPECIFIED:FRACTIONS:DECIMALS:ONE

23 PROCEDURE FOR A LIFT ORDERED WITH AN ACCORDION SKIRT 1. Position the platform in the raised position. Install the maintenance locks (see “

24 FIGURE #1FIGURE #2PLATFORM ASSEMBLY (REF.)SKIRT MOUNTING BARNYLON DRIVE RIVETACCORDIAN SKIRTWEIGHT ROD POCKETPLATFORM ASSEMBLY (REF.)SKIRT SUPP

25 FIGURE #5PLATFORM ASSEMBLY (REF.)SKIRT SUPPORT BARSKIRT MOUNTING BARNYLON DRIVE RIVETACCORDIAN SKIRTWEIGHT ROD POCKETSTANDARD INBOARDOUTBOAR

26 PROCEDURE FOR A LIFT ORDERED WITH A TOE INDICATOR SKIRT 1. Position the platform in the raised position. Install the maintenance locks (see

27 TOP OF PLATFORMCORNER #1CORNER #2CORNER #3CORNER #4SIDE ASIDE BSIDE CSIDE D1/2"CORNER #1START PLACING SKIRT APPROX. 1/2" FROM CORNER #

28 WARNING! Familiarize yourself with this operator’s manual before operating this equipment. 1. Scissors lifts have maximum lifting capacity ra

29 WARNING! Before maintaining the lift, read & follow the recommended safety practices in the Safety Practices section. Failure to follow th

3 IDENTIFICATION When ordering parts or requesting information or service on this lift, PLEASE REFER TO THE MODEL AND SERIAL NUMBER. This inf

30 Annual Inspection (1000 hours of operation):  Change hydraulic fluid and clean reservoir as needed. Always use clean fluid. Never return flu

31 NOTICE ! Use approved fluids only! Use of unauthorized fluids may cause damage to seals and hosing. DO NOT USE:  Automatic Transmissio

32 WARNING! Before maintaining the lift, read & follow the recommended safety practices in the Safety Practices

33 14. Check the piston head nut for tightness and torque to 600-650 ft. lbs on 3 ½” bore cylinders or 850-950 ft. lbs. on 4” bore cylinders.

34 VELOCITY FUSE REPLACEMENT DANGER! Do not attempt to remove the velocity fuse until the lift is securely supported with the maintenance locki

35 WIRING AUTOQUIP "SUPER TORQUE' MOTORS Because Autoquip "Super-Torque" motors actually deliver substantially more horsepowe

36 HYDRAULIC SCHEMATICDOWN FLOWRESERVOIRCHECK VALVEFILTERLINESUCTIONDOWN SOL.VALVERELIEFVALVETHE FUNCTION OF: CHECK, RELIEF,PRESSURE LINEPUMP ASSEM

37 FUSED DISCONNECT(BY OTHERS)(GRN.)O.L. RELAYCONTACTMOTOR STARTERPUSH BUTTONSEE NOTE #31 AMP FUSETYPICAL PILOT CONTROLS ONLYCOIL

38 FUSED DISCONNECT(BY OTHERS)(GRN.)TRANSFORMERO.L. RELAYCONTACTMOTOR STARTERPUSH BUTTONSEE NOTE #32.5 AMP FUSETYPICAL PILOT CONTROLS O

39 465633333FUSED DISCONNECT(BY OTHERS)(GRN.)TRANSFORMERO.L. RELAYCONTACTMOTOR STARTERPUSHBUTTONSEE NOTE #32.5 AMP FUSETYPICAL PILOT CONTRO

4 DEFLECTION It is the responsibility of the user/purchaser to advise the manufacturer where deflection may be critical to the application. INSPE

40 FUSED DISCONNECT(BY OTHERS)(GRN.)TRANSFORMERO.L. RELAYCONTACTMOTOR STARTERMOTOR STARTERCONTACTSPUSHBUTTONSEE NOTE #3SECONDARY FUSE24VAC-(BLACK)T

41 GRNSTANDARD WALL MOUNT PUSHBUTTON SWITCH(FRONT VIEW, COVER REMOVED)UPREDBLKWHTNOTES:1. WARNING: ELECTRICAL HAZARD2. COLOR CODING SHOWN CORRES

42 WARNING: ELECTRICAL HAZARD.DISCONNECT POWER BEFORE WIRINGUSE 3/16" WIRE TABS FOR WIRINGEXCHANGE BLACK AND RED WIRES IFTO EXISTING 16/4 SO

43 5.75"4.83"BARRIER COMES STANDARD.CAN COME WITHOUT BARRIERAT CUSTOMER'S REQUEST.ALL STEEL CONSTRUCTIONCOMMON WIRING CHANNELNON-SKI

44 BASE ROLLERDESIRED ELEVATIONW/ PLATFORM ATVIEW "A-A"SIDE VIEW, BASEDRILLING DETAIL7/32 DIA. HOLETYP. (2) HOLESTOP VIEWSTANDARD END MOUN

45 OPTIONAL TOP MOUNTUSED ONLY WHEN INTERFERENCE OCCURS ON STANDARD END MOUNT STYLE, EXPLAINED ON PAGE 1.ELEC. BOX(INTERNAL P/U)SEE DETAIL @ UPPER

46 LEG ASSEMBLY(CALL AUTOQUIP)SEE PAGE #2 FOR (1) OR (2) CYLINDERASSEMBLY.BASE FRAME(CALL AUTOQUIP)PLATFORM(CALL AUTOQUIP)LEG ASSEMBLY(CALL AUTIQUI

47 LEG ASSEMBLY(CALL AUTOQUIP)(1) CYLINDER ASSEMBLY(2) CYLINDER ASSEMBLYFigure 24b. Replacement Parts Diagram – Standard Lift REPLACEMENT PARTS LI

48 Figure 25: Diagram - Series 35 Power Unit REPLACEMENT PARTS LIST

49 ITEM # PART # DESCRIPTION (36S15) POWER UNIT – 1/2 HP Super Torque 1 30100270 Motor, 1/2 HP: 115-230V / 60CY / 1PH 2 40100280 Pump, 0.

5 SAFETY ALERTS (Required Reading!) The following SAFETY ALERTS are intended to create awareness of owners, operators, and maintenance personnel

50 ITEM # PART # DESCRIPTION HYDRAULIC VALVES 7 41800640 Velocity Fuse, Model: 36S15 7 41800681 Velocity Fuse, 1 cylinder models 7 41

51 ITEM # PART # DESCRIPTION Series 35 HYDRAULIC CYLINDERS 11 42600920PH Hydraulic Cylinder, Model: 36S15; 3” Bore x 7.13 Stk 11 42700740PH H

52 ITEM # PART # DESCRIPTION MECHANICAL – 36S15 16 52601590 Roller Assembly, 3” OD x 7/8” ID 17 24001018 MolyKote Washer, 7/8” ID x 1/

53 NOTE: Lift Platform Must be Factory Equipped with Accordion Skirts for components listed below: ITEM # PART

54 24"DOWN SOLENOID18"MOUNTING BRACKETS(SUITABLE FOR FLOOR OR WALL MOUNTING)4.5 GAL. USEABLE (WALL MOUNT)3.3 GAL. USABLE (FLOOR M

55 PART # DESCRIPTION 65750040 HYDRAULIC SCHEMATIC 6430633X Contractor P.U. Assembly without Sol. Coil (select coil below) 64201020 9” x 9

56 T3T2T1386993CONTACTSOVERLOADMOTOR STARTERCONTACTORCOLOR CODE OF STANDARDPENDENT PUSHBUTTON WHEN SUPPLIED3HEATERSPRIMARY FUSE(S)FUSED DISCONNEC

57 Air Requirement: 90 PSI & 110 CFM Figure 30: Diagram - Series 35 Air Power Unit (P/N 64306710) REPLACEMENT PAR

58 Air Requirement: 90 PSI & 110 CFM ITEM #PART # DESCRIPTION 65825000 Schematic 64306710 Air Power Unit Assembly - Complete 1 6420

59 (GENERIC VALVEAIR CONTROLVALVEPRESSURE HOSE.APPUMPCHECK VALVERELIEFVALVESUCTIONLINEFILTERRESERVOIRAIR HOSEAIR HOSE.EXHAUST TO HYDRAULIC VALVE PR

6 Read and understand this manual and all labels prior to operating or servicing the scissors lift. All labels are provided in accordance with ANS

60 Figure 32: Diagram - Air Valve Hose Diagram for Air Power Unit REPLACEMENT PARTS LIST - Standard Air Power Unit -

61 Air Requirement: 90 PSI & 110 CFM Figure 33: Diagram - Contractor Air Power Unit (P/N 64306700) REPLACEMENT PARTS LIST - Contractor Air

62 Air Requirement: 90 PSI & 110 CFM ITEM #PART # DESCRIPTION 65825000 Schematic 64306710 Air Power Unit Assembly - Complete

63 AUTOQUIP CORP.1058 W.INDUSTRIAL AVE.GUTHRIE, OK 73044-1058888-811-9876 WWW.AUTOQUIP.COMCOPYRIGHT RESERVED AUTOQUIP CORPORATION 2005

64 Figure 34b. Diagram - 5HP / 3.4 GPM Vertical Power Unit REPLACEMENT PARTS LIST - Vertical 5HP / 3.4GPM Power Un

65 Figure 34c. Diagram - 5 HP / 3.4 GPM Vertical Power Unit REPLACEMENT PARTS LIST - Vertical 5HP / 3.4GPM Power Unit -

66 ITEM PART # DESCRIPTION ----- 65750001 HYDRAULIC SCHEMATIC 1 64000813 16X16X10 Reservoir 2 47700208

67 T3T2T1386993CONTACTSOVERLOADMOTOR STARTERCONTACTORCOLOR CODE OF STANDARDPENDENT PUSHBUTTON WHEN SUPPLIED3HEATERSPRIMARY FUSE(S)FUSED DISCONNEC

68 PRESSURE LINECYLINDERSVELOCITY FUSESLIFTING MODEL OF LIFT USED.(1) VELOCITY FUSE PER CYLINDER.QUANTITY OF CYLINDERS ANDVELOCITY FUSES DEPENDS

69 PART # DESCRIPTION Cylinder See Lift Standard Parts List for Cylinder & Hose Part Numbers Power Unit See Power Unit Parts Lis

7 WARNING! To avoid personal injury, stand clear of scissors mechanism while the lift is in motion. WARNING! NEVER stand, sit or ride on t

70 L1MOTOR STARTER5CCO.L.XFMR.L23MOTOR STARTERCONTACTSM.S.ALL INTERCONNECTING WIRING (BY OTHERS).WHEN USED, REMOVE JUMPER BETWEEN #6 AND #7."U

71 FUNCTION OF CHECK, RELIEF, PRESSUREUP SOL.CHECK VALVELINE FILTERCOMPENSATED FLOW CONTROL, SOLENOIDLOWERING VALVE AND PRESSURE LINE FILTRATION.PR

72 Figure 41a. Diagram - Continuous Running Vertical Power Unit REPLACEMENT PARTS LIST - Cont. Running Vertical Power Unit -

73 Figure 41b. Diagram - Continuous Running Vertical Power Unit REPLACEMENT PARTS LIST - Cont. Running Vertical Power Unit -

74 ITEM #PART # DESCRIPTION ----- 65750070 HYDRAULIC SCHEMATIC 1 64000813 16X16X10 Reservoir 2 47700208 Filler Breather Cap for Reservoir 3 4

75 DANGER! To avoid personal injury, NEVER go under the lift platform until the load is removed and the scissors mechanism is securely blocked

76 PROBLEM POSSIBLE CAUSE AND SOLUTION Lift does not raise.  The motor rotation for a 3-phase motor may be reversed. Reverse only two motor e

77 PROBLEM POSSIBLE CAUSE AND SOLUTION Lift won’t lower.  The solenoid coil may be incorrectly wired, burned out, not rated for the voltage, or the

78 PROBLEM POSSIBLE CAUSE AND SOLUTION Lift seems bouncy during operation.  Lower the lift to collapsed position and continue to hold “DO

79 The user is solely responsible for using this equipment in a safe manner and observing all of the safety guidelines provided in the Operat

8 WARNING! The hydraulic velocity fuse (HVF) must be properly installed! The HVF is attached to the elbow fitting in the rod port of the cylinder

9 NOTICE! Do not continue to depress the “UP” button on the controller if the lift is not raising or if the lift has reached the fully raised p